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Innovative Cable Solutions for Demanding Applications

Winchester Interconnect has been a leader in custom cable design and manufacturing for four decades. Our design analysis, cutting-edge materials, and state-of-the-art manufacturing facilities provide global solutions for Defense, Aerospace, Industrial Electronics, Transportation, Medical, Oil Exploration and Marine Exploration Industries.

Winchester Interconnect is your best choice for standard or customized cable assemblies. Our trained manufacturing technicians ensure that every cable assembly is built following the best industry practices every step of the way. Our quality assurance technicians inspect every cable assembly or harness 100% to ensure compliance with all workmanship and performance requirements.

Your satisfaction is guaranteed.

FULL SERVICE CAPABILITIES:

  • Wire and Cable Distribution
  • Inventory Management
  • Custom Cable Design and Manufacturing
  • Custom Cable Assembly Manufacturing
  • Vertical Integration
  • Overmolding
  • Electro-Mechanical Termination
  • Electro-Optical Termination

MARKETS WE SERVE:

  • Defense and Aerospace
  • Marine & Oceanographic
  • Geophysical
  • Transportation
  • Industrial Controls
  • Medical
  • Entertainment
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MANUFACTURING CAPABILITIES:

  • Prototyping to high volume manufacturing
  • Build to order or Built to stock
  • Prepping, kitting, packaging, turn-key
  • Build to print sub contracting
  • Custom Cable Assemblies, Roundwire & Harness
  • Testing and Certification
  • Value Added Engineering
  • Program Management
  • Fixture Design
  • Potting Mold Design & Fabrication
  • Bonded storage
  • In House IPC J STD 001 Trainer
  • In House IPC/WHMA A620 Trainer

QUALITY ASSURANCE:

  • AS9100 Certified QMS
  • ISO 9001 Certified QMS
  • UL, CSA, IEC Certified
  • ANSI/NCSL Z.540.3 Calibration
  • IPC WHMA-A620 Class I, II & III
  • IPC J STD 001 Soldering
  • ANSI ESD S20.20 Compliant
  • MIL STD 130 Marking
  • SAE AS 9102 First Article
  • SAE AS 5553 Counterfeit Parts

View Our Quality Page for more details..

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PARTIAL EQUIPMENT LIST:

  • Schleuniger Power Strip 9500 Cut & Strip Machines
  • Schleuniger UniStrip 2015 Wire Strippers
  • Schleuniger Coas Strip 5300 Coax Cable Stripper
  • Schleuniger CT32 Pneumatic Crimper
  • Pneumatic Dispensing Units
  • IR Hi Speed Heat Shrink Processing Machine
  • Harness Boards
  • Cable Braiders
  • Planetary Cablers
  • Zebra label printers

MAJOR PROCESSES:

  • Automatic cutting & stripping
  • Semi Automatic Stripping
  • Harnessing
  • Manual & Semi Auto Crimping
  • Tinning & Soldering to J STD 001
  • Shield Termination
  • Potting and Sealing
  • Hipot & Continuity Testing
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INSPECTION AND TEST CAPABILITIES:

  • 100% Continuity & Electrical Shorts Testing
  • 100% Hipot & IR Testing
  • Dielectric Withstanding Voltage
  • Voltage Stranding Wave Ratio
  • Insertion Loss
  • Velocity of Propagation
  • Reflection Coefficient
  • Crimp Pull Force Testing

INSPECTION AND TEST EQUIPMENT LIST:

  • Cirris Signature 1000M Testers
  • Cirris 1100H Hipot Testers
  • Cirris TouchOne Hipot Testers
  • Tektronix TDS1001B Oscilloscopes
  • Tektronix TFP2A Optical TDR
  • Tektronix 1503 TDR Cable Testers
  • HP 8713B Network Analyzer
  • QuadTech Tester
  • Extech 380580 Milliohmeter
  • Scott Tensile Tester
  • Precision Scientific Tensile Tester
  • Fluke DTX1800 Cable Analyzer
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